Tag: robotic cosmetic design

Making an Iron Man Suit

Making an Iron Man Suit

Saturday, April 30, 2016 | By | Add a Comment

Making an Iron Man Suit

Cosplay and semi-cosplay costumes can sometimes take a large amount of creative processes in order to achieve the desired end results of the designer.  3D printing is the favored process, since it is usually the most inexpensive and quickest way to create custom designed pieces.  Other processes, such as molding and casting can get to be somewhat pricey and time consuming, but they may also be necessary depending on the level of detail and expectations of the cosplayer.

The more complicated the costume is, the more detail and planning is necessary to create the costume in its entirity.  This often involves sketching the costume out to get a visualization of how the costume will look in different views on paper as well as creating scaled models of the completed costume design using a variety of materials such as wire frames, sculpting clay, manequins, plastics and many other materials to create your models.

If the costume involves moving parts or electrical configurations, then the designer must consider doing engineering tests and electrical layouts and testing as well.  Proper materials should be tested and used for different weight ratios and strength and durability depending on where each piece will be placed and the functionality of the piece.

These are just a couple of considerations to think about when creating a highly detailed and complicated costume.  Among those who create these cosplay costumes is James Bruton, a sci-fi and superhero fan who uses his Lulzbot TAZ dual-extruder 3D printer to create some very complex costumes ranging from an Iron Man suit to Android bipedal legs and even Star Wars replica parts.

In his free time, Bruton helps run the Southampton Makerspace and shares his builds on his website XRobots.  While he builds his complicated costumes using a variety of material types ranging from wood to plastic, the majority of the 3D printed parts used in his designs consist of ABS plastic and Ninjaflex.

The video above shows the processes involved in making an Iron Man suit with lighted configurations and engineered parts.  Many of the designer’s other costumes have much more complicated and technologically advanced components.

I hope this video gives you some inspiration on designing your own cosplay costume.  Thanks for reading and enjoy!

Robotic Cosmetics Design

Robotic Cosmetics Design

Saturday, April 2, 2016 | By | Add a Comment

Robotic Cosmetics Design

In the accessorizing of the semi-cosplay group of dark electronic, science fiction lovers that I affiliate with, a common theme is robot or cybernetic add-ons such as robotic appendages and electronic, lighted body features in robotic cosmetics design.  There are specialty websites that are geared towards the hobbyist that have sections of DIY or do-it-yourself wearable components that you can use to aid in the design of your own custom attire.

Researchers are continuing to develop robotic like designs to aid disabled people and the elderly in rehabilitation and assisting functionalities.  A recently devised hand exoskeleton called the Assisted Finger Orthosis, is a hand exoskeleton can be customized for an individual using 48 parameters. The battery-powered device uses small linear motors that can be programmed to move the finger as part of a rehab process.  Parameters can be set for finger movement, the range of motion and the frequency.  Each finger on the exoskeleton has eight rigid parts and pins that can be made using a 3D printer.

Someone interested in these type of accessories can either pay for the individual parts through the developer’s means of selling the parts, or they can also decide to design and make it themselves.  This could be done using computer aided drafting and design programs such as AutoCAD and transferring your design to a 3D printer or CNC machine for your own custom made parts.  Many cosplayer and semi-cosplayer designs are now being made this way.

In order to get an individual effect that is unique to your cosplay make-over, then one must have unique designs to add to their attire.  This takes a matter of instruction and learning about a range of technology and other topics including electronics, drafting, design, CAD, CAM, CNC manufacturing, 3D printing, fashion, sewing and materials which would be best suited for your accessories.  If this is something you are interested in, or are considering doing, then you will need to learn these things as well as keeping up on the latest developments as well as the practices and processes of designing your own custom cosplay, or semi-cosplay design.  Take a look at the above video regarding an Iron Man robotic hand an arm accessory and lights that some innovative designer created to give you some inspiration.